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Explaining TWO ICS TECHNOLOGIES

ICS – or Individual Carrier System – is a type of baggage handling system characterised by the handling of baggage in an individual carrier. But within ICS, there are two types of technologies. Moritz Bender, Global Sales Director at BEUMER Group explains the differences between them.

Disclaimer: This text was originally written in English and translated using AI.

Article summary

  • ICS (Individual Carrier System) technology comes in two forms: cart‑based ICS and tote‑based ICS, each designed to transport individual bags efficiently through an airport baggage handling system.
  • Cart‑based ICS uses intelligent dedicated carrier vehicles (DCVs) with onboard routing and control, operating on simple, maintenance‑free steel tracks—ideal for long tunnel connections.
  • Tote‑based ICS transports bags in plastic totes, relying on intelligent conveyors beneath the tote to direct movement, offering safe and stable bag handling throughout the baggage journey.
  • Both ICS technologies provide advanced, reliable alternatives to conventional systems, with each offering distinct advantages depending on airport layout and operational needs.

By BEUMER Group

The first technology is known as a cart-based ICS because it uses a cart – also known as the DCV (dedicated carrier vehicle) – to transport individual bags throughout the baggage handling system. It utilises the cross-belt technology to move a bag from a normal belt conveyor, sideways, onto the cart.

The cart system features a contactless power transmission device, a drive system and an on-board computer for routing, distance and loading control, making the cart fully intelligent. As Bender says:

“The beauty of the cart is that it can run on a simple steel track with no need for intelligence on the track. So, if you have a long tunnel connection, for example, this technology is ideal because the entire tunnel is completely maintenance-free.”

The second technology, continues Bender, is the tote-based ICS. This consists of a plastic tote into which a bag is loaded and where it safely remains throughout the entire baggage journey.

Bender explains how it works:

“There is a two-belt conveyor underneath the tote and an inverter controlling a motor, which allows the tote to run without a gearbox. In the case of the tote-based ICS, the intelligence controlling the bag lies inside the track – it’s the conveyors that direct the direction of the tote travelling to the left or to the right.”

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